Clone of Clone of Clone of Clone of Clone of Clone of Propel-E 450 LS NEO | Online Design Tools for Locally Manufactured Small Wind Turbines

Submitted by fromwastetowind on Sat, 24/05/2025 - 18:39

Duration:

00:00:47

Tabs

Results

Blade Rotor Outputs
Property	Value	Variable name
RPM at the cut-in wind speed (TSR)	19.1083 RPM	n_cut_in
RPM at the nominal wind speed (TSR)	66.4481 RPM	n_nom
Nominal tip speed ratio	0.69549	tsr_nom

Generator Rotor Outputs
Property	Value	Variable name
Rotor disk thickness	10 mm	hr
Magnet width-to-pole pitch ratio	0.57713	ai
Inner-to-outer magnet radius	0.630472	kd
Flux density in airgap	0.664379 T	Bmax
Flux density on magnet surface	0.698056 T	Bmg
First harmonic of flux density in airgap	0.603517 T	Bp
Flux per pole (Calculated)	0.0022517 Wb	Flux_pole
Magnets on a rotor disk	16	magnet_num
Distance between magnets	13.6005 mm	dist_magnet_Rin
Magnet mass	9984 g	MagnetMass
Magnet density	7.5 g/cm3	mag_density
Volume of a single magnet	41600 mm3	Vmag
Volume of all magnets	1331200 mm3	VolumeMagnet
Remanent magnetic flux density	1.265 T	Br
Magnetic coercivity	982324 A/m	Hc
Maximum Energy Product	326 KJ/m³	BHmax
Outer diameter	434.829 mm	Dout
Average radius	176.493 mm	Ravg
Inner radius	136.493 mm	Rin
Outer radius	217.414 mm	Rout
Effective outer radius	216.493 mm	Rout_eff
Mass of rotor disks	23.3739 kgr	BackIronMass
Volume of rotor disks	2970 cm3	BackIronVolume
Maximum flux density in the magnet rotor disk	1.60824 T	SaturMAX
Is the magnet rotor disk saturated?	Yes	Saturation

Generator Stator Outputs
Property	Value	Variable name
Stator thickness	15 mm	tw
Number of phases	3	nphase
Number of coils per phase	4	q
Total number of coils in stator	12	coil_num
Number of turns per coil	442	Nc
Copper wire diameter	0.71 mm	dc
Number of wires at hand	1	No_wires_at_hand
Winding fill factor	0.75	kf
Copper wire cross-sectional area	0.4 mm2	sc
Copper wire cross-sectional area (Calculated)	0.211735 mm²	sc_theor
Copper wire cross-sectional area of a sinlge wire	0.4 mm²	sc_multi_wires
Copper wire diameter (Calculated)	0.519351 mm	dc_theor
Coil leg width	15.7156 mm	wc
Average length of coil turn	289.347 mm	lavg
Stator nominal temperature	40.1622 C°	tc_real
Stator surface area	1091.34 cm²	stator_surface_area
Heat coefficient	0.102939	cq_real
Current density	3.17602 A	Jmax_real
Resistivity of copper at nominal temperature	1.81423E-8 Ohm.m	pt
Resistance of a single coil	5.8006 Ohm	Rc
Phase resistance	23.2024 Ohm	Rphase
Phase inductance	0.0917791 H	Ls
Nagaoka constant	0.210423	Kn
Winding coefficient	0.95	kw
Volume of a single coil	68208.7 mm3	coil_volume
Weight of a single coil	459.409 g	coil_weight_constr
Coil hole at Ravg	40 mm	coil_hole_Ravg
Coil hole at Rin	40 mm	coil_hole_Rin_constr
Coil hole at Rout	40 mm	coil_hole_Rout_constr
Coil mass for construction	5.97231 kgr	mcu_constr
EMF at the cut-in wind speed (Calculated)	42.7667 V	EMF_cut_in
EMF at the nominal wind speed (Calculated)	148.793 V	EMF_nom
Current at the nominal wind speed	1.27041 A	Iac_nom
Terminal voltage at the nominal wind speed	117.608 V	V_term_line
Nominal frequency	8.85974 Hz	fnom
Generator power (Calculated)	448.232 W	Pnom
Copper losses (Calculated)	112.342 W	Pcopper
Eddy current losses (Calculated)	0.188551 W	Peddy
Generator efficiency (Calculated)	0.79201	efficiency_real
AC Power at the rectifier (Calculated)	403.409 W	Pnom_rect
DC Power at the batteries (Calculated)	363.068 W	Pnom_dc

Generator Bearing Hub Outputs
Property	Value	Variable name
Number of bolts on hub	4	No_bolts_hub
Mass of bearing hub	3708.65 g	BearingHubMass
Rotational losses (Calculated)	5.18004 W	Prot

Costs, Mass and Volume
Property	Value	Variable name
Total generator cost	1152.32 EUR	Totalcost
Total generator mass	43.3772 kgr	TotalMass
Total generator volume	9.801 dm3	TotalVolume
Blade rotor mass	1.91156 kgr	blade_rotor_mass
Softwood density	500 kgr/m³	softwood_density
Cost of magnets	894.441 EUR	Magcost
Magnet shipping cost	80.3865 EUR	shippingcost
Copper mass	5.48807 kgr	mcu
Cost of copper	81.0039 EUR	coppercost
Resin mass	4.5312 kgr	resinmass
Cost of resin	62.589 EUR	resincost
Resin volume	3331.77 cm3	ResinVolume
Total mass of one generator rotor	16.679 kgr	TotalMassRotor
Cost of iron	28.7499 EUR	ironcost
Surface area of moulds	0.539973 m2	woodS
Total cost of moulds	85.5318 EUR	woodcost

Output files

Octave/Matlab variable file:

simulation-9853.mat

Input parameters

Blade Rotor Inputs

Turbine radius:

1.00m

Aerodynamic coefficient:

0.30

Cut-in wind speed:

2.00m/s

Nominal wind speed:

10.00m/s

Cut-in TSR:

1.00

Design TSR:

2.00

Air density:

1.204kg/m³

Generator Rotor Inputs

AFPM rotor topology:

Double Rotor

Magnetic material:

NdFeB N40

Number of generator poles:

Magnet length:

80mm

Magnet width:

40mm

Magnet thickness:

13mm

Rotor disk thickness:

User Defined

Rotor disk thickness:

10mm

Mechanical clearance:

2.50mm

Generator Stator Inputs

Select coil type:

Rectangular

Winding fill factor:

User defined

Winding fill factor:

0.75

Stator thickness:

Calculated

Current density:

6.00A/mm2

System Inputs

System voltage:

100.00V

Nominal voltage:

250.00V

Transmission cable losses:

10.00%

Rectifier losses:

10.00%

Financial

Copper price:

12.00€/kg

Iron price:

1.00€/kg

Resin price:

11.23€/kg

Plywood price:

17.60 €/m²

Simulation Inputs

Also run UserAFPM:

false

Constants

Copper resistivity:

1.678E-8 Ω·m

Copper density:

8.94g/cm³

Iron density:

7.87g/cm³

Resin density:

1.36g/cm³