Clone of 20 Pole (Rect Coil) 75x50x10 Ferrite Piggott (3.6F) CoP=0.37 TSR=6.25 | Online Design Tools for Locally Manufactured Small Wind Turbines

Submitted by tlangdon12 on Sat, 08/03/2025 - 19:35

Duration:

00:00:36

Tabs

Results

Blade Rotor Outputs
Property	Value	Variable name
RPM at the cut-in wind speed (TSR)	167.197 RPM	n_cut_in
RPM at the nominal wind speed (TSR)	331.741 RPM	n_nom
Nominal tip speed ratio	6.25	tsr_nom

Generator Rotor Outputs
Property	Value	Variable name
Rotor disk thickness	8 mm	hr
Magnet width-to-pole pitch ratio	0.621723	ai
Inner-to-outer magnet radius	0.744455	kd
Flux density in airgap	0.170529 T	Bmax
Flux density on magnet surface	0.174022 T	Bmg
First harmonic of flux density in airgap	0.163972 T	Bp
Flux per pole (Calculated)	0.000656985 Wb	Flux_pole
Magnets on a rotor disk	20	magnet_num
Distance between magnets	18.6407 mm	dist_magnet_Rin
Magnet mass	7500 g	MagnetMass
Magnet density	5 g/cm3	mag_density
Volume of a single magnet	37500 mm3	Vmag
Volume of all magnets	1500000 mm3	VolumeMagnet
Remanent magnetic flux density	0.39 T	Br
Magnetic coercivity	227950 A/m	Hc
Maximum Energy Product	30 KJ/m³	BHmax
Outer diameter	589.106 mm	Dout
Average radius	255.99 mm	Ravg
Inner radius	218.49 mm	Rin
Outer radius	294.553 mm	Rout
Effective outer radius	293.49 mm	Rout_eff
Mass of rotor disks	34.3219 kgr	BackIronMass
Volume of rotor disks	4361.11 cm3	BackIronVolume
Maximum flux density in the magnet rotor disk	0.613317 T	SaturMAX
Is the magnet rotor disk saturated?	No	Saturation

Generator Stator Outputs
Property	Value	Variable name
Stator thickness	13 mm	tw
Number of phases	3	nphase
Number of coils per phase	5	q
Total number of coils in stator	15	coil_num
Number of turns per coil	177	Nc
Copper wire diameter	1.12 mm	dc
Number of wires at hand	1	No_wires_at_hand
Winding fill factor	0.65	kf
Copper wire cross-sectional area	0.99 mm2	sc
Copper wire cross-sectional area (Calculated)	0.927268 mm²	sc_theor
Copper wire cross-sectional area of a sinlge wire	0.99 mm²	sc_multi_wires
Copper wire diameter (Calculated)	1.08685 mm	dc_theor
Coil leg width	20.7373 mm	wc
Average length of coil turn	315.115 mm	lavg
Stator nominal temperature	76.3487 C°	tc_real
Stator surface area	1960.39 cm²	stator_surface_area
Heat coefficient	0.273158	cq_real
Current density	5.61981 A	Jmax_real
Resistivity of copper at nominal temperature	2.04713E-8 Ohm.m	pt
Resistance of a single coil	1.15333 Ohm	Rc
Phase resistance	5.76663 Ohm	Rphase
Phase inductance	0.0201284 H	Ls
Nagaoka constant	0.168227	Kn
Winding coefficient	0.95	kw
Volume of a single coil	84950.2 mm3	coil_volume
Weight of a single coil	499.223 g	coil_weight_constr
Coil hole at Ravg	50 mm	coil_hole_Ravg
Coil hole at Rin	50 mm	coil_hole_Rin_constr
Coil hole at Rout	50 mm	coil_hole_Rout_constr
Coil mass for construction	7.98757 kgr	mcu_constr
EMF at the cut-in wind speed (Calculated)	68.4267 V	EMF_cut_in
EMF at the nominal wind speed (Calculated)	135.767 V	EMF_nom
Current at the nominal wind speed	5.56361 A	Iac_nom
Terminal voltage at the nominal wind speed	176.199 V	V_term_line
Nominal frequency	55.2902 Hz	fnom
Generator power (Calculated)	1693.99 W	Pnom
Copper losses (Calculated)	535.497 W	Pcopper
Eddy current losses (Calculated)	4.32359 W	Peddy
Generator efficiency (Calculated)	0.744777	efficiency_real
AC Power at the rectifier (Calculated)	1643.17 W	Pnom_rect
DC Power at the batteries (Calculated)	1610.3 W	Pnom_dc

Generator Bearing Hub Outputs
Property	Value	Variable name
Number of bolts on hub	5	No_bolts_hub
Mass of bearing hub	8344.46 g	BearingHubMass
Rotational losses (Calculated)	40.6811 W	Prot

Costs, Mass and Volume
Property	Value	Variable name
Total generator cost	475.022 EUR	Totalcost
Total generator mass	54.7502 kgr	TotalMass
Total generator volume	14.9913 dm3	TotalVolume
Blade rotor mass	11.1482 kgr	blade_rotor_mass
Softwood density	500 kgr/m³	softwood_density
Cost of magnets	122 EUR	Magcost
Magnet shipping cost	90.5797 EUR	shippingcost
Copper mass	7.40468 kgr	mcu
Cost of copper	109.293 EUR	coppercost
Resin mass	5.52358 kgr	resinmass
Cost of resin	76.2967 EUR	resincost
Resin volume	4061.46 cm3	ResinVolume
Total mass of one generator rotor	20.911 kgr	TotalMassRotor
Cost of iron	42.216 EUR	ironcost
Surface area of moulds	0.79051 m2	woodS
Total cost of moulds	125.217 EUR	woodcost

Output files

Octave/Matlab variable file:

simulation-9734.mat

Input parameters

Blade Rotor Inputs

Turbine radius:

1.80m

Aerodynamic coefficient:

0.37

Cut-in wind speed:

3.50m/s

Nominal wind speed:

10.00m/s

Cut-in TSR:

9.00

Design TSR:

6.25

Air density:

1.204kg/m³

Generator Rotor Inputs

AFPM rotor topology:

Double Rotor

Magnetic material:

Ferrite C8

Number of generator poles:

Magnet length:

75mm

Magnet width:

50mm

Magnet thickness:

10mm

Rotor disk thickness:

Calculated

Mechanical clearance:

3.00mm

Generator Stator Inputs

Select coil type:

Rectangular

Winding fill factor:

Calculated

Stator thickness:

Calculated

Current density:

6.00A/mm2

System Inputs

System voltage:

160.00V

Nominal voltage:

400.00V

Transmission cable losses:

3.00%

Rectifier losses:

2.00%

Financial

Copper price:

12.00€/kg

Iron price:

1.00€/kg

Resin price:

11.23€/kg

Plywood price:

17.60 €/m²

Simulation Inputs

Also run UserAFPM:

false

Constants

Copper resistivity:

1.678E-8 Ω·m

Copper density:

8.94g/cm³

Iron density:

7.87g/cm³

Resin density:

1.36g/cm³