Clone of 1.2N MWT Hoverboard 16 pole 24V (flip magnet) | Online Design Tools for Locally Manufactured Small Wind Turbines

Submitted by gbroques on Thu, 26/12/2024 - 00:39

Duration:

00:00:25

Tabs

Results

Blade Rotor Outputs
Property	Value	Variable name
RPM at the cut-in wind speed (TSR)	268.71 RPM	n_cut_in
RPM at the nominal wind speed (TSR)	472.015 RPM	n_nom
Nominal tip speed ratio	2.96425	tsr_nom

Generator Rotor Outputs
Property	Value	Variable name
Rotor disk thickness	5 mm	hr
Magnet width-to-pole pitch ratio	0.727457	ai
Inner-to-outer magnet radius	0.891907	kd
Flux density in airgap	0.609693 T	Bmax
Flux density on magnet surface	0.663939 T	Bmg
First harmonic of flux density in airgap	0.607852 T	Bp
Flux per pole (Calculated)	0.000168932 Wb	Flux_pole
Magnets on a rotor disk	16	magnet_num
Distance between magnets	7.4028 mm	dist_magnet_Rin
Magnet mass	480 g	MagnetMass
Magnet density	7.5 g/cm3	mag_density
Volume of a single magnet	2000 mm3	Vmag
Volume of all magnets	64000 mm3	VolumeMagnet
Remanent magnetic flux density	1.265 T	Br
Magnetic coercivity	982324 A/m	Hc
Maximum Energy Product	326 KJ/m³	BHmax
Outer diameter	186.707 mm	Dout
Average radius	87.513 mm	Ravg
Inner radius	82.513 mm	Rin
Outer radius	93.3537 mm	Rout
Effective outer radius	92.513 mm	Rout_eff
Mass of rotor disks	2.1547 kgr	BackIronMass
Volume of rotor disks	273.787 cm3	BackIronVolume
Maximum flux density in the magnet rotor disk	2.02258 T	SaturMAX
Is the magnet rotor disk saturated?	Yes	Saturation

Generator Stator Outputs
Property	Value	Variable name
Stator thickness	8 mm	tw
Number of phases	3	nphase
Number of coils per phase	4	q
Total number of coils in stator	12	coil_num
Number of turns per coil	100	Nc
Copper wire diameter	0.71 mm	dc
Number of wires at hand	1	No_wires_at_hand
Winding fill factor	0.55	kf
Copper wire cross-sectional area	0.4 mm2	sc
Copper wire cross-sectional area (Calculated)	0.361248 mm²	sc_theor
Copper wire cross-sectional area of a sinlge wire	0.4 mm²	sc_multi_wires
Copper wire diameter (Calculated)	0.678372 mm	dc_theor
Coil leg width	9.09091 mm	wc
Average length of coil turn	98.5455 mm	lavg
Stator nominal temperature	51.5869 C°	tc_real
Stator surface area	215.008 cm²	stator_surface_area
Heat coefficient	0.16363	cq_real
Current density	6.32184 A	Jmax_real
Resistivity of copper at nominal temperature	1.86103E-8 Ohm.m	pt
Resistance of a single coil	0.458489 Ohm	Rc
Phase resistance	1.83396 Ohm	Rphase
Phase inductance	0.0012436 H	Ls
Nagaoka constant	0.256116	Kn
Winding coefficient	0.95	kw
Volume of a single coil	7166.94 mm3	coil_volume
Weight of a single coil	35.9447 g	coil_weight_constr
Coil hole at Ravg	25 mm	coil_hole_Ravg
Coil hole at Rin	25 mm	coil_hole_Rin_constr
Coil hole at Rout	25 mm	coil_hole_Rout_constr
Coil mass for construction	0.46728 kgr	mcu_constr
EMF at the cut-in wind speed (Calculated)	10.264 V	EMF_cut_in
EMF at the nominal wind speed (Calculated)	17.9405 V	EMF_nom
Current at the nominal wind speed	2.52874 A	Iac_nom
Terminal voltage at the nominal wind speed	12.3339 V	V_term_line
Nominal frequency	62.9353 Hz	fnom
Generator power (Calculated)	93.5676 W	Pnom
Copper losses (Calculated)	35.1818 W	Pcopper
Eddy current losses (Calculated)	0.774539 W	Peddy
Generator efficiency (Calculated)	0.688493	efficiency_real
AC Power at the rectifier (Calculated)	90.7606 W	Pnom_rect
DC Power at the batteries (Calculated)	81.6845 W	Pnom_dc

Generator Bearing Hub Outputs
Property	Value	Variable name
Number of bolts on hub	4	No_bolts_hub
Mass of bearing hub	3708.65 g	BearingHubMass
Rotational losses (Calculated)	6.3781 W	Prot

Costs, Mass and Volume
Property	Value	Variable name
Total generator cost	110.698 EUR	Totalcost
Total generator mass	3.49563 kgr	TotalMass
Total generator volume	1.09515 dm3	TotalVolume
Blade rotor mass	0.412897 kgr	blade_rotor_mass
Softwood density	500 kgr/m³	softwood_density
Cost of magnets	58.2327 EUR	Magcost
Magnet shipping cost	3.86473 EUR	shippingcost
Copper mass	0.422878 kgr	mcu
Cost of copper	6.24168 EUR	coppercost
Resin mass	0.438047 kgr	resinmass
Cost of resin	6.05069 EUR	resincost
Resin volume	322.093 cm3	ResinVolume
Total mass of one generator rotor	1.31735 kgr	TotalMassRotor
Cost of iron	2.65029 EUR	ironcost
Surface area of moulds	0.236884 m2	woodS
Total cost of moulds	37.5224 EUR	woodcost

Output files

Octave/Matlab variable file:

simulation-9592.mat

Input parameters

Blade Rotor Inputs

Turbine radius:

0.60m

Aerodynamic coefficient:

0.20

Cut-in wind speed:

2.50m/s

Nominal wind speed:

10.00m/s

Cut-in TSR:

6.75

Design TSR:

5.00

Air density:

1.204kg/m³

Generator Rotor Inputs

AFPM rotor topology:

Double Rotor

Magnetic material:

NdFeB N40

Number of generator poles:

Magnet length:

10mm

Magnet width:

25mm

Magnet thickness:

8mm

Rotor disk thickness:

User Defined

Rotor disk thickness:

5mm

Mechanical clearance:

3.00mm

Generator Stator Inputs

Select coil type:

Rectangular

Winding fill factor:

User defined

Winding fill factor:

0.55

Stator thickness:

User defined

Stator thickness:

8mm

Current density:

7.00A/mm2

System Inputs

System voltage:

24.00V

Nominal voltage:

28.00V

Transmission cable losses:

3.00%

Rectifier losses:

10.00%

Financial

Copper price:

12.00€/kg

Iron price:

1.00€/kg

Resin price:

11.23€/kg

Plywood price:

17.60 €/m²

Simulation Inputs

Also run UserAFPM:

false

Constants

Copper resistivity:

1.678E-8 Ω·m

Copper density:

8.94g/cm³

Iron density:

7.87g/cm³

Resin density:

1.36g/cm³