Clone of 3.6m 30x20x10 N52 32 pole | Online Design Tools for Locally Manufactured Small Wind Turbines

Submitted by gbroques on Fri, 09/08/2024 - 02:25

Duration:

00:00:37

Tabs

Results

Blade Rotor Outputs
Property	Value	Variable name
RPM at the cut-in wind speed (TSR)	139.331 RPM	n_cut_in
RPM at the nominal wind speed (TSR)	197.797 RPM	n_nom
Nominal tip speed ratio	3.7265	tsr_nom

Generator Rotor Outputs
Property	Value	Variable name
Rotor disk thickness	10 mm	hr
Magnet width-to-pole pitch ratio	0.43407	ai
Inner-to-outer magnet radius	0.879837	kd
Flux density in airgap	0.55698 T	Bmax
Flux density on magnet surface	0.733741 T	Bmg
First harmonic of flux density in airgap	0.457324 T	Bp
Flux per pole (Calculated)	0.000440728 Wb	Flux_pole
Magnets on a rotor disk	32	magnet_num
Distance between magnets	23.1303 mm	dist_magnet_Rin
Magnet mass	2880 g	MagnetMass
Magnet density	7.5 g/cm3	mag_density
Volume of a single magnet	6000 mm3	Vmag
Volume of all magnets	384000 mm3	VolumeMagnet
Remanent magnetic flux density	1.45 T	Br
Magnetic coercivity	1120020 A/m	Hc
Maximum Energy Product	422 KJ/m³	BHmax
Outer diameter	499.722 mm	Dout
Average radius	234.661 mm	Ravg
Inner radius	219.661 mm	Rin
Outer radius	249.861 mm	Rout
Effective outer radius	249.661 mm	Rout_eff
Mass of rotor disks	30.871 kgr	BackIronMass
Volume of rotor disks	3922.62 cm3	BackIronVolume
Maximum flux density in the magnet rotor disk	0.902708 T	SaturMAX
Is the magnet rotor disk saturated?	No	Saturation

Generator Stator Outputs
Property	Value	Variable name
Stator thickness	13 mm	tw
Number of phases	3	nphase
Number of coils per phase	8	q
Total number of coils in stator	24	coil_num
Number of turns per coil	19	Nc
Copper wire diameter	1.8 mm	dc
Number of wires at hand	3	No_wires_at_hand
Winding fill factor	0.55	kf
Copper wire cross-sectional area	7.62 mm2	sc
Copper wire cross-sectional area (Calculated)	6.84777 mm²	sc_theor
Copper wire cross-sectional area of a sinlge wire	2.54 mm²	sc_multi_wires
Copper wire diameter (Calculated)	2.95352 mm	dc_theor
Coil leg width	20.4514 mm	wc
Average length of coil turn	148.364 mm	lavg
Stator nominal temperature	59.2166 C°	tc_real
Stator surface area	1456.44 cm²	stator_surface_area
Heat coefficient	0.199994	cq_real
Current density	5.39194 A	Jmax_real
Resistivity of copper at nominal temperature	1.94344E-8 Ohm.m	pt
Resistance of a single coil	0.00718948 Ohm	Rc
Phase resistance	0.0575159 Ohm	Rphase
Phase inductance	0.000115511 H	Ls
Nagaoka constant	0.236218	Kn
Winding coefficient	0.95	kw
Volume of a single coil	39445.3 mm3	coil_volume
Weight of a single coil	212.246 g	coil_weight_constr
Coil hole at Ravg	20 mm	coil_hole_Ravg
Coil hole at Rin	16.1005 mm	coil_hole_Rin_constr
Coil hole at Rout	23.9489 mm	coil_hole_Rout_constr
Coil mass for construction	5.30615 kgr	mcu_constr
EMF at the cut-in wind speed (Calculated)	10.264 V	EMF_cut_in
EMF at the nominal wind speed (Calculated)	14.9063 V	EMF_nom
Current at the nominal wind speed	41.0866 A	Iac_nom
Terminal voltage at the nominal wind speed	11.2904 V	V_term_line
Nominal frequency	52.7459 Hz	fnom
Generator power (Calculated)	1391.65 W	Pnom
Copper losses (Calculated)	291.279 W	Pcopper
Eddy current losses (Calculated)	120.798 W	Peddy
Generator efficiency (Calculated)	0.762636	efficiency_real
AC Power at the rectifier (Calculated)	1252.49 W	Pnom_rect
DC Power at the batteries (Calculated)	1127.24 W	Pnom_dc

Generator Bearing Hub Outputs
Property	Value	Variable name
Number of bolts on hub	5	No_bolts_hub
Mass of bearing hub	8344.46 g	BearingHubMass
Rotational losses (Calculated)	21.0629 W	Prot

Costs, Mass and Volume
Property	Value	Variable name
Total generator cost	583.448 EUR	Totalcost
Total generator mass	41.4973 kgr	TotalMass
Total generator volume	11.5717 dm3	TotalVolume
Blade rotor mass	11.1482 kgr	blade_rotor_mass
Softwood density	500 kgr/m³	softwood_density
Cost of magnets	332.808 EUR	Magcost
Magnet shipping cost	23.1884 EUR	shippingcost
Copper mass	4.60877 kgr	mcu
Cost of copper	68.0255 EUR	coppercost
Resin mass	3.13751 kgr	resinmass
Cost of resin	43.3382 EUR	resincost
Resin volume	2307 cm3	ResinVolume
Total mass of one generator rotor	16.8755 kgr	TotalMassRotor
Cost of iron	37.9714 EUR	ironcost
Surface area of moulds	0.639555 m2	woodS
Total cost of moulds	101.306 EUR	woodcost

Output files

Octave/Matlab variable file:

simulation-9251.mat

Input parameters

Blade Rotor Inputs

Turbine radius:

1.80m

Aerodynamic coefficient:

0.30

Cut-in wind speed:

3.00m/s

Nominal wind speed:

10.00m/s

Cut-in TSR:

8.75

Design TSR:

7.00

Air density:

1.204kg/m³

Generator Rotor Inputs

AFPM rotor topology:

Double Rotor

Magnetic material:

NdFeB N52

Number of generator poles:

Magnet length:

30mm

Magnet width:

20mm

Magnet thickness:

10mm

Rotor disk thickness:

User Defined

Rotor disk thickness:

10mm

Mechanical clearance:

3.00mm

Generator Stator Inputs

Select coil type:

Keyhole

Winding fill factor:

User defined

Winding fill factor:

0.55

Stator thickness:

User defined

Stator thickness:

13mm

Current density:

6.00A/mm2

System Inputs

System voltage:

24.00V

Nominal voltage:

24.00V

Transmission cable losses:

10.00%

Rectifier losses:

10.00%

Financial

Copper price:

12.00€/kg

Iron price:

1.00€/kg

Resin price:

11.23€/kg

Plywood price:

17.60 €/m²

Simulation Inputs

Also run UserAFPM:

false

Constants

Copper resistivity:

1.678E-8 Ω·m

Copper density:

8.94g/cm³

Iron density:

7.87g/cm³

Resin density:

1.36g/cm³