4.2m Waterpumper India 20 POLE, 800VDC 4.05Amp 284 Vcutin N35 | Online Design Tools for Locally Manufactured Small Wind Turbines

Submitted by minvayu on Thu, 23/09/2021 - 06:27

Duration:

00:05:03

Tabs

Results

Blade Rotor Outputs
Property	Value	Variable name
RPM at the cut-in wind speed (TSR)	119.427 RPM	n_cut_in
RPM at the nominal wind speed (TSR)	318.471 RPM	n_nom
Nominal tip speed ratio	7	tsr_nom
RPM at the cut-in wind speed (Flux Linkage)	112 RPM	cutin_RPM
Cut-in Voltage (Flux Linkage)	285 V	cutin_Voltage
Wind speed at cut-in RPM (Flux Linkage)	2.81344 m/s	cutin_Vw
Mechanical power (Torque)	3120.78 W	Pmech_Torque_x

Generator Rotor Outputs
Property	Value	Variable name
Rotor disk thickness	10 mm	hr
Magnet width-to-pole pitch ratio	0.365987	ai
Inner-to-outer magnet radius	0.790065	kd
Flux density in airgap	0.554402 T	Bmax
Flux density on magnet surface	0.652919 T	Bmg
First harmonic of flux density in airgap	0.390804 T	Bp
Flux per pole (Calculated)	0.000834252 Wb	Flux_pole
Magnets on a rotor disk	20	magnet_num
Distance between magnets	35.2973 mm	dist_magnet_Rin
Magnet mass	4972.5 g	MagnetMass
Magnet density	7.5 g/cm3	mag_density
Volume of a single magnet	16575 mm3	Vmag
Volume of all magnets	663000 mm3	VolumeMagnet
Remanent magnetic flux density	1.195 T	Br
Magnetic coercivity	918880 A/m	Hc
Maximum Energy Product	287 KJ/m³	BHmax
Outer diameter	486.507 mm	Dout
Average radius	217.432 mm	Ravg
Inner radius	191.932 mm	Rin
Outer radius	243.254 mm	Rout
Effective outer radius	242.932 mm	Rout_eff
Mass of rotor disks	29.2599 kgr	BackIronMass
Volume of rotor disks	3717.91 cm3	BackIronVolume
Maximum flux density in the magnet rotor disk	1.00448 T	SaturMAX
Is the magnet rotor disk saturated?	No	Saturation

Generator Stator Outputs
Property	Value	Variable name
Stator thickness	13 mm	tw
Number of phases	3	nphase
Number of coils per phase	5	q
Total number of coils in stator	15	coil_num
Number of turns per coil	347	Nc
Copper wire diameter	1 mm	dc
Number of wires at hand	1	No_wires_at_hand
Winding fill factor	0.65	kf
Copper wire cross-sectional area	0.79 mm2	sc
Copper wire cross-sectional area (Calculated)	0.783786 mm²	sc_theor
Copper wire cross-sectional area of a sinlge wire	0.79 mm²	sc_multi_wires
Copper wire diameter (Calculated)	0.999226 mm	dc_theor
Coil leg width	32.7658 mm	wc
Average length of coil turn	235.918 mm	lavg
Stator nominal temperature	43.9455 C°	tc_real
Stator surface area	2319.01 cm²	stator_surface_area
Heat coefficient	0.124023	cq_real
Current density	4.01814 A	Jmax_real
Resistivity of copper at nominal temperature	1.8363E-8 Ohm.m	pt
Resistance of a single coil	1.90286 Ohm	Rc
Phase resistance	9.51432 Ohm	Rphase
Phase inductance	0.0429888 H	Ls
Nagaoka constant	0.166782	Kn
Winding coefficient	0.95	kw
Volume of a single coil	100491 mm3	coil_volume
Weight of a single coil	581.501 g	coil_weight_constr
Coil hole at Ravg	25 mm	coil_hole_Ravg
Coil hole at Rin	14.3614 mm	coil_hole_Rin_constr
Coil hole at Rout	35.6954 mm	coil_hole_Rout_constr
Coil mass for construction	9.30402 kgr	mcu_constr
RMS flux linkage of phase A	0.200135 Wb	FluxRmsA
RMS flux linkage of phase B	0.196199 Wb	FluxRmsB
RMS flux linkage of phase C	0.199206 Wb	FluxRmsC
EMF at the cut-in wind speed (Calculated)	121.457 V	EMF_cut_in
EMF at the nominal wind speed (Calculated)	323.886 V	EMF_nom
RMS of EMF of phase A (Flux Linkage)	328.636 V	V_rmsA
RMS of EMF of phase B (Flux Linkage)	332.381 V	V_rmsB
RMS of EMF of phase C (Flux Linkage)	329.385 V	V_rmsC
Current at the nominal wind speed	3.17433 A	Iac_nom
Terminal voltage at the nominal wind speed	376.347 V	V_term_line
Nominal frequency	53.0786 Hz	fnom
Generator power (Calculated)	2721.4 W	Pnom
Generator power (Torque)	2789.96 W	PelN_Torque_x
Electromagnetic power (Torque)	3082.38 W	PHMN_Torque_x
Copper losses (Calculated)	287.61 W	Pcopper
Copper losses (Torque)	287.61 W	PcopperN_Torque_x
Eddy current losses (Torque)	4.80672 W	PeddyN_Torque_x
Generator efficiency (Torque)	0.893997	efftotalN_Torque_x
Generator efficiency (Calculated)	0.88589	efficiency_real
AC Power at the rectifier (Calculated)	2449.26 W	Pnom_rect
AC Power at the rectifier (Torque)	2510.97 W	PelN_Torque_x_rect
DC Power at the batteries (Calculated)	2446.81 W	Pnom_dc
DC Power at the batteries (Torque)	2508.46 W	PelN_Torque_x_dc

Generator Bearing Hub Outputs
Property	Value	Variable name
Number of bolts on hub	5	No_bolts_hub
Mass of bearing hub	8344.46 g	BearingHubMass
Rotational losses (Calculated)	38.3948 W	Prot
Rotational losses (Torque)	38.3948 W	ProtN_Torque_x

Costs, Mass and Volume
Property	Value	Variable name
Total generator cost	753.858 EUR	Totalcost
Total generator mass	46.6525 kgr	TotalMass
Total generator volume	12.0832 dm3	TotalVolume
Blade rotor mass	17.7029 kgr	blade_rotor_mass
Softwood density	500 kgr/m³	softwood_density
Cost of magnets	440.113 EUR	Magcost
Magnet shipping cost	40.0362 EUR	shippingcost
Copper mass	8.67254 kgr	mcu
Cost of copper	128.007 EUR	coppercost
Resin mass	3.74748 kgr	resinmass
Cost of resin	51.7636 EUR	resincost
Resin volume	2755.5 cm3	ResinVolume
Total mass of one generator rotor	17.1162 kgr	TotalMassRotor
Cost of iron	35.9897 EUR	ironcost
Surface area of moulds	0.618594 m2	woodS
Total cost of moulds	97.9853 EUR	woodcost

Revolutions per minute (RPM)
0
318.471338

I_RMS (A)
0
3.174333

Output files

Octave/Matlab variable file:

simulation-7230.mat

Input parameters

Blade Rotor Inputs

Turbine radius:

2.10m

Aerodynamic coefficient:

0.37

Cut-in wind speed:

3.00m/s

Nominal wind speed:

10.00m/s

Cut-in TSR:

8.75

Design TSR:

7.00

Air density:

1.204kg/m³

Generator Rotor Inputs

AFPM rotor topology:

Double Rotor

Magnetic material:

NdFeB N35

Number of generator poles:

Magnet length:

51mm

Magnet width:

25mm

Magnet thickness:

13mm

Rotor disk thickness:

User Defined

Rotor disk thickness:

10mm

Mechanical clearance:

3.00mm

Generator Stator Inputs

Select coil type:

Keyhole

Winding fill factor:

Calculated

Stator thickness:

User defined

Stator thickness:

13mm

Current density:

4.05A/mm2

System Inputs

System voltage:

284.00V

Nominal voltage:

800.00V

Transmission cable losses:

10.00%

Rectifier losses:

0.10%

Financial

Copper price:

12.00€/kg

Iron price:

1.00€/kg

Resin price:

11.23€/kg

Plywood price:

17.60 €/m²

Simulation Inputs

Also run UserAFPM:

true

Simulation step:

Current step:

RPM Step:

Mesh size:

Automesh

Constants

Copper resistivity:

1.678E-8 Ω·m

Copper density:

8.94g/cm³

Iron density:

7.87g/cm³

Resin density:

1.36g/cm³

Comments

Best Waterpumper Design for

Permalink Submitted by minvayu on Thu, 23/09/2021 - 06:50

Best Waterpumper Design for N35 magnets 2inch x 1inch x 0.5 inch

Simulation MAGNAFMP 7230

For 415V +_6% (400V to 440V) pump design. 3HP Pump, 50 Hz V/f 8.8

Cut in 285VDC (172VRMS 8.6v/f ratio)

Maximum Vrms 376V (7.1 v/f ratio)

Require running capacitor to boost voltage to desired 8.3 v/f ratio (415v/50hz)

Outer Diameter steel rotor 486mm (Original HP design 450mm)

347 Turns 1mmsq wire

88.5% efficiency

Have you manufactured a PMA

Permalink Submitted by GirishIyer on Sun, 03/10/2021 - 16:06

Have you manufactured a PMA as per this specifications and compared the actual output and the predicted output