Clone of Clone of Clone of Clone of Clone of Clone of Clone of Clone of Clone of Clone of Clone of Clone of Clone of Clone of Clone of Clone of Clone of Clone of Clone of Clone of kierroskone | Online Design Tools for Locally Manufactured Small Wind Turbines

Submitted by Juntunenn on Sun, 29/11/2020 - 18:06

Duration:

00:00:27

Tabs

Results

Blade Rotor Outputs
Property	Value	Variable name
RPM at the cut-in wind speed (TSR)	282.281 RPM	n_cut_in
RPM at the nominal wind speed (TSR)	514.217 RPM	n_nom
Nominal tip speed ratio	5.38214	tsr_nom

Generator Rotor Outputs
Property	Value	Variable name
Rotor disk thickness	12 mm	hr
Magnet width-to-pole pitch ratio	0.822172	ai
Inner-to-outer magnet radius	0.841455	kd
Flux density in airgap	0.146651 T	Bmax
Flux density on magnet surface	0.186726 T	Bmg
First harmonic of flux density in airgap	0.145877 T	Bp
Flux per pole (Calculated)	0.00014954 Wb	Flux_pole
Magnets on a rotor disk	60	magnet_num
Distance between magnets	2.2314 mm	dist_magnet_Rin
Magnet mass	4800 g	MagnetMass
Magnet density	5 g/cm3	mag_density
Volume of a single magnet	8000 mm3	Vmag
Volume of all magnets	960000 mm3	VolumeMagnet
Remanent magnetic flux density	0.39 T	Br
Magnetic coercivity	227950 A/m	Hc
Maximum Energy Product	30 KJ/m³	BHmax
Outer diameter	504.985 mm	Dout
Average radius	232.295 mm	Ravg
Inner radius	212.295 mm	Rin
Outer radius	252.493 mm	Rout
Effective outer radius	252.295 mm	Rout_eff
Mass of rotor disks	37.8298 kgr	BackIronMass
Volume of rotor disks	4806.83 cm3	BackIronVolume
Maximum flux density in the magnet rotor disk	0.220091 T	SaturMAX
Is the magnet rotor disk saturated?	No	Saturation

Generator Stator Outputs
Property	Value	Variable name
Stator thickness	9 mm	tw
Number of phases	3	nphase
Number of coils per phase	15	q
Total number of coils in stator	45	coil_num
Number of turns per coil	15	Nc
Copper wire diameter	1.5 mm	dc
Number of wires at hand	1	No_wires_at_hand
Winding fill factor	0.5	kf
Copper wire cross-sectional area	1.77 mm2	sc
Copper wire cross-sectional area (Calculated)	1.66838 mm²	sc_theor
Copper wire cross-sectional area of a sinlge wire	1.77 mm²	sc_multi_wires
Copper wire diameter (Calculated)	1.45785 mm	dc_theor
Coil leg width	5.959 mm	wc
Average length of coil turn	127.084 mm	lavg
Stator nominal temperature	37.7413 C°	tc_real
Stator surface area	681.563 cm²	stator_surface_area
Heat coefficient	0.0888329	cq_real
Current density	4.71294 A	Jmax_real
Resistivity of copper at nominal temperature	1.79526E-8 Ohm.m	pt
Resistance of a single coil	0.0193346 Ohm	Rc
Phase resistance	0.29002 Ohm	Rphase
Phase inductance	0.000164886 H	Ls
Nagaoka constant	0.272253	Kn
Winding coefficient	0.95	kw
Volume of a single coil	6815.63 mm3	coil_volume
Weight of a single coil	34.1861 g	coil_weight_constr
Coil hole at Ravg	20 mm	coil_hole_Ravg
Coil hole at Rin	17.2192 mm	coil_hole_Rin_constr
Coil hole at Rout	22.8012 mm	coil_hole_Rout_constr
Coil mass for construction	1.57256 kgr	mcu_constr
EMF at the cut-in wind speed (Calculated)	20.528 V	EMF_cut_in
EMF at the nominal wind speed (Calculated)	36.4942 V	EMF_nom
Current at the nominal wind speed	8.34191 A	Iac_nom
Terminal voltage at the nominal wind speed	30.5782 V	V_term_line
Nominal frequency	257.108 Hz	fnom
Generator power (Calculated)	765.241 W	Pnom
Copper losses (Calculated)	60.5452 W	Pcopper
Eddy current losses (Calculated)	37.0385 W	Peddy
Generator efficiency (Calculated)	0.838072	efficiency_real
AC Power at the rectifier (Calculated)	688.717 W	Pnom_rect
DC Power at the batteries (Calculated)	619.846 W	Pnom_dc

Generator Bearing Hub Outputs
Property	Value	Variable name
Number of bolts on hub	4	No_bolts_hub
Mass of bearing hub	3708.65 g	BearingHubMass
Rotational losses (Calculated)	50.2726 W	Prot

Costs, Mass and Volume
Property	Value	Variable name
Total generator cost	309.061 EUR	Totalcost
Total generator mass	45.6538 kgr	TotalMass
Total generator volume	11.8168 dm3	TotalVolume
Blade rotor mass	2.54428 kgr	blade_rotor_mass
Softwood density	500 kgr/m³	softwood_density
Cost of magnets	116.831 EUR	Magcost
Magnet shipping cost	57.971 EUR	shippingcost
Copper mass	1.35739 kgr	mcu
Cost of copper	20.0351 EUR	coppercost
Resin mass	1.66664 kgr	resinmass
Cost of resin	23.0211 EUR	resincost
Resin volume	1225.47 cm3	ResinVolume
Total mass of one generator rotor	21.3149 kgr	TotalMassRotor
Cost of iron	46.5306 EUR	ironcost
Surface area of moulds	0.648002 m2	woodS
Total cost of moulds	102.643 EUR	woodcost

Output files

Octave/Matlab variable file:

simulation-6837.mat

Input parameters

Blade Rotor Inputs

Turbine radius:

1.10m

Aerodynamic coefficient:

0.30

Cut-in wind speed:

5.00m/s

Nominal wind speed:

11.00m/s

Cut-in TSR:

6.50

Design TSR:

4.10

Air density:

1.204kg/m³

Generator Rotor Inputs

AFPM rotor topology:

Double Rotor

Magnetic material:

Ferrite C8

Number of generator poles:

Magnet length:

40mm

Magnet width:

20mm

Magnet thickness:

10mm

Rotor disk thickness:

User Defined

Rotor disk thickness:

12mm

Mechanical clearance:

3.00mm

Generator Stator Inputs

Select coil type:

Keyhole

Winding fill factor:

User defined

Winding fill factor:

0.50

Stator thickness:

User defined

Stator thickness:

9mm

Current density:

5.00A/mm2

System Inputs

System voltage:

48.00V

Nominal voltage:

65.00V

Transmission cable losses:

10.00%

Rectifier losses:

10.00%

Financial

Copper price:

12.00€/kg

Iron price:

1.00€/kg

Resin price:

11.23€/kg

Plywood price:

17.60 €/m²

Simulation Inputs

Also run UserAFPM:

false

Constants

Copper resistivity:

1.678E-8 Ω·m

Copper density:

8.94g/cm³

Iron density:

7.87g/cm³

Resin density:

1.36g/cm³