1.2m TA KAPEG 12m/s stator 10mm cp 0.2 cut-in 4m/s | Online Design Tools for Locally Manufactured Small Wind Turbines

Submitted by Kostas on Wed, 17/10/2018 - 11:25

Duration:

00:01:08

Tabs

Results

Blade Rotor Outputs
Property	Value	Variable name
RPM at the cut-in wind speed (TSR)	398.089 RPM	n_cut_in
RPM at the nominal wind speed (TSR)	691.611 RPM	n_nom
Nominal tip speed ratio	3.61943	tsr_nom

Generator Rotor Outputs
Property	Value	Variable name
Rotor disk thickness	8 mm	hr
Magnet width-to-pole pitch ratio	0.616892	ai
Inner-to-outer magnet radius	0.727129	kd
Flux density in airgap	0.270788 T	Bmax
Flux density on magnet surface	0.385031 T	Bmg
First harmonic of flux density in airgap	0.256887 T	Bp
Flux per pole (Calculated)	0.000554316 Wb	Flux_pole
Magnets on a rotor disk	8	magnet_num
Distance between magnets	16.7864 mm	dist_magnet_Rin
Magnet mass	1656 g	MagnetMass
Magnet density	7.5 g/cm3	mag_density
Volume of a single magnet	13800 mm3	Vmag
Volume of all magnets	220800 mm3	VolumeMagnet
Remanent magnetic flux density	1.3 T	Br
Magnetic coercivity	1006580 A/m	Hc
Maximum Energy Product	342 KJ/m³	BHmax
Outer diameter	224.644 mm	Dout
Average radius	94.9421 mm	Ravg
Inner radius	79.9421 mm	Rin
Outer radius	112.322 mm	Rout
Effective outer radius	109.942 mm	Rout_eff
Mass of rotor disks	2.49543 kgr	BackIronMass
Volume of rotor disks	317.081 cm3	BackIronVolume
Maximum flux density in the magnet rotor disk	1.38992 T	SaturMAX
Is the magnet rotor disk saturated?	No	Saturation

Generator Stator Outputs
Property	Value	Variable name
Stator thickness	10 mm	tw
Number of phases	3	nphase
Number of coils per phase	2	q
Total number of coils in stator	6	coil_num
Number of turns per coil	259	Nc
Copper wire diameter	0.71 mm	dc
Number of wires at hand	1	No_wires_at_hand
Winding fill factor	0.55	kf
Copper wire cross-sectional area	0.4 mm2	sc
Copper wire cross-sectional area (Calculated)	0.244641 mm²	sc_theor
Copper wire cross-sectional area of a sinlge wire	0.4 mm²	sc_multi_wires
Copper wire diameter (Calculated)	0.558251 mm	dc_theor
Coil leg width	18.8364 mm	wc
Average length of coil turn	211.146 mm	lavg
Stator nominal temperature	50.0736 C°	tc_real
Stator surface area	477.267 cm²	stator_surface_area
Heat coefficient	0.156065	cq_real
Current density	5.50442 A	Jmax_real
Resistivity of copper at nominal temperature	1.87306E-8 Ohm.m	pt
Resistance of a single coil	2.56079 Ohm	Rc
Phase resistance	5.12158 Ohm	Rphase
Phase inductance	0.0103374 H	Ls
Nagaoka constant	0.172829	Kn
Winding coefficient	0.60563	kw
Volume of a single coil	39772.3 mm3	coil_volume
Weight of a single coil	197.07 g	coil_weight_constr
Coil hole at Ravg	46 mm	coil_hole_Ravg
Coil hole at Rin	46 mm	coil_hole_Rin_constr
Coil hole at Rout	46 mm	coil_hole_Rout_constr
Coil mass for construction	1.37949 kgr	mcu_constr
EMF at the cut-in wind speed (Calculated)	20.528 V	EMF_cut_in
EMF at the nominal wind speed (Calculated)	35.6049 V	EMF_nom
Current at the nominal wind speed	2.20177 A	Iac_nom
Terminal voltage at the nominal wind speed	22.5808 V	V_term_line
Nominal frequency	46.1074 Hz	fnom
Generator power (Calculated)	149.153 W	Pnom
Copper losses (Calculated)	74.4848 W	Pcopper
Eddy current losses (Calculated)	0.13144 W	Peddy
Generator efficiency (Calculated)	0.63412	efficiency_real
AC Power at the rectifier (Calculated)	134.238 W	Pnom_rect
DC Power at the batteries (Calculated)	120.814 W	Pnom_dc

Generator Bearing Hub Outputs
Property	Value	Variable name
Number of bolts on hub	4	No_bolts_hub
Mass of bearing hub	3708.65 g	BearingHubMass
Rotational losses (Calculated)	11.4434 W	Prot

Costs, Mass and Volume
Property	Value	Variable name
Total generator cost	235.393 EUR	Totalcost
Total generator mass	6.26093 kgr	TotalMass
Total generator volume	1.22869 dm3	TotalVolume
Blade rotor mass	0.412897 kgr	blade_rotor_mass
Softwood density	500 kgr/m³	softwood_density
Cost of magnets	158.474 EUR	Magcost
Magnet shipping cost	13.3333 EUR	shippingcost
Copper mass	1.17336 kgr	mcu
Cost of copper	17.3188 EUR	coppercost
Resin mass	0.936139 kgr	resinmass
Cost of resin	12.9308 EUR	resincost
Resin volume	688.337 cm3	ResinVolume
Total mass of one generator rotor	4.15143 kgr	TotalMassRotor
Cost of iron	3.06938 EUR	ironcost
Surface area of moulds	0.275252 m2	woodS
Total cost of moulds	43.5999 EUR	woodcost

Output files

Octave/Matlab variable file:

simulation-1234.mat

Input parameters

Blade Rotor Inputs

Turbine radius:

0.60m

Aerodynamic coefficient:

0.20

Cut-in wind speed:

4.00m/s

Nominal wind speed:

12.00m/s

Cut-in TSR:

6.25

Design TSR:

3.00

Air density:

1.204kg/m³

Generator Rotor Inputs

AFPM rotor topology:

Single Rotor

Magnetic material:

NdFeB N42

Number of generator poles:

Magnet length:

30mm

Magnet width:

46mm

Magnet thickness:

10mm

Rotor disk thickness:

User Defined

Rotor disk thickness:

8mm

Mechanical clearance:

3.00mm

Generator Stator Inputs

Select coil type:

Rectangular

Winding fill factor:

User defined

Winding fill factor:

0.55

Stator thickness:

10mm

Current density:

9.00A/mm2

System Inputs

System voltage:

48.00V

Nominal voltage:

48.00V

Transmission cable losses:

10.00%

Rectifier losses:

10.00%

Financial

Copper price:

12.00€/kg

Iron price:

1.00€/kg

Resin price:

11.23€/kg

Plywood price:

17.60 €/m²

Simulation Inputs

Also run UserAFPM:

false

Constants

Copper resistivity:

1.678E-8 Ω·m

Copper density:

8.94g/cm³

Iron density:

7.87g/cm³

Resin density:

1.36g/cm³