Ferrite | Online Design Tools for Locally Manufactured Small Wind Turbines

Submitted by BrunoLlanos on Mon, 13/11/2023 - 16:46

Duration:

00:00:32

Tabs

Results

Blade Rotor Outputs
Property	Value	Variable name
RPM at the cut-in wind speed (TSR)	208.997 RPM	n_cut_in
RPM at the nominal wind speed (TSR)	266.738 RPM	n_nom
Nominal tip speed ratio	3.35023	tsr_nom

Generator Rotor Outputs
Property	Value	Variable name
Rotor disk thickness	10 mm	hr
Magnet width-to-pole pitch ratio	0.772479	ai
Inner-to-outer magnet radius	0.663569	kd
Flux density in airgap	0.804382 T	Bmax
Flux density on magnet surface	0.803579 T	Bmg
First harmonic of flux density in airgap	0.834823 T	Bp
Flux per pole (Calculated)	0.00206475 Wb	Flux_pole
Magnets on a rotor disk	12	magnet_num
Distance between magnets	1.6367 mm	dist_magnet_Rin
Magnet mass	9000 g	MagnetMass
Magnet density	7.5 g/cm3	mag_density
Volume of a single magnet	50000 mm3	Vmag
Volume of all magnets	1200000 mm3	VolumeMagnet
Remanent magnetic flux density	1.265 T	Br
Magnetic coercivity	982324 A/m	Hc
Maximum Energy Product	326 KJ/m³	BHmax
Outer diameter	301.414 mm	Dout
Average radius	123.619 mm	Ravg
Inner radius	98.6188 mm	Rin
Outer radius	150.707 mm	Rout
Effective outer radius	148.619 mm	Rout_eff
Mass of rotor disks	11.231 kgr	BackIronMass
Volume of rotor disks	1427.07 cm3	BackIronVolume
Maximum flux density in the magnet rotor disk	2.43913 T	SaturMAX
Is the magnet rotor disk saturated?	Yes	Saturation

Generator Stator Outputs
Property	Value	Variable name
Stator thickness	13 mm	tw
Number of phases	3	nphase
Number of coils per phase	3	q
Total number of coils in stator	9	coil_num
Number of turns per coil	19	Nc
Copper wire diameter	1.5 mm	dc
Number of wires at hand	2	No_wires_at_hand
Winding fill factor	0.55	kf
Copper wire cross-sectional area	3.54 mm2	sc
Copper wire cross-sectional area (Calculated)	3.42565 mm²	sc_theor
Copper wire cross-sectional area of a sinlge wire	1.77 mm²	sc_multi_wires
Copper wire diameter (Calculated)	2.08899 mm	dc_theor
Coil leg width	9.40699 mm	wc
Average length of coil turn	229.538 mm	lavg
Stator nominal temperature	67.5752 C°	tc_real
Stator surface area	388.667 cm²	stator_surface_area
Heat coefficient	0.23696	cq_real
Current density	5.80619 A	Jmax_real
Resistivity of copper at nominal temperature	1.96615E-8 Ohm.m	pt
Resistance of a single coil	0.0242227 Ohm	Rc
Phase resistance	0.072668 Ohm	Rphase
Phase inductance	0.000104027 H	Ls
Nagaoka constant	0.237002	Kn
Winding coefficient	0.95	kw
Volume of a single coil	28070.4 mm3	coil_volume
Weight of a single coil	152.551 g	coil_weight_constr
Coil hole at Ravg	50 mm	coil_hole_Ravg
Coil hole at Rin	50 mm	coil_hole_Rin_constr
Coil hole at Rout	50 mm	coil_hole_Rout_constr
Coil mass for construction	1.52551 kgr	mcu_constr
EMF at the cut-in wind speed (Calculated)	10.264 V	EMF_cut_in
EMF at the nominal wind speed (Calculated)	13.2432 V	EMF_nom
Current at the nominal wind speed	20.5539 A	Iac_nom
Terminal voltage at the nominal wind speed	11.2904 V	V_term_line
Nominal frequency	26.6738 Hz	fnom
Generator power (Calculated)	696.186 W	Pnom
Copper losses (Calculated)	92.0986 W	Pcopper
Eddy current losses (Calculated)	15.9153 W	Peddy
Generator efficiency (Calculated)	0.850321	efficiency_real
AC Power at the rectifier (Calculated)	626.567 W	Pnom_rect
DC Power at the batteries (Calculated)	563.91 W	Pnom_dc

Generator Bearing Hub Outputs
Property	Value	Variable name
Number of bolts on hub	4	No_bolts_hub
Mass of bearing hub	3708.65 g	BearingHubMass
Rotational losses (Calculated)	14.5334 W	Prot

Costs, Mass and Volume
Property	Value	Variable name
Total generator cost	909.831 EUR	Totalcost
Total generator mass	22.6696 kgr	TotalMass
Total generator volume	5.63693 dm3	TotalVolume
Blade rotor mass	3.30317 kgr	blade_rotor_mass
Softwood density	500 kgr/m³	softwood_density
Cost of magnets	803.864 EUR	Magcost
Magnet shipping cost	72.4638 EUR	shippingcost
Copper mass	1.2422 kgr	mcu
Cost of copper	18.3349 EUR	coppercost
Resin mass	1.19635 kgr	resinmass
Cost of resin	16.5251 EUR	resincost
Resin volume	879.671 cm3	ResinVolume
Total mass of one generator rotor	10.1155 kgr	TotalMassRotor
Cost of iron	13.8142 EUR	ironcost
Surface area of moulds	0.361698 m2	woodS
Total cost of moulds	57.293 EUR	woodcost

Output files

Octave/Matlab variable file:

simulation-8351.mat

Input parameters

Blade Rotor Inputs

Turbine radius:

1.20m

Aerodynamic coefficient:

0.30

Cut-in wind speed:

3.00m/s

Nominal wind speed:

10.00m/s

Cut-in TSR:

8.75

Design TSR:

7.00

Air density:

1.204kg/m³

Generator Rotor Inputs

AFPM rotor topology:

Double Rotor

Magnetic material:

NdFeB N40

Number of generator poles:

Magnet length:

50mm

Magnet width:

50mm

Magnet thickness:

20mm

Rotor disk thickness:

User Defined

Rotor disk thickness:

10mm

Mechanical clearance:

3.00mm

Generator Stator Inputs

Select coil type:

Rectangular

Winding fill factor:

User defined

Winding fill factor:

0.55

Stator thickness:

User defined

Stator thickness:

13mm

Current density:

6.00A/mm2

System Inputs

System voltage:

24.00V

Nominal voltage:

24.00V

Transmission cable losses:

10.00%

Rectifier losses:

10.00%

Financial

Copper price:

12.00€/kg

Iron price:

1.00€/kg

Resin price:

11.23€/kg

Plywood price:

17.60 €/m²

Simulation Inputs

Also run UserAFPM:

false

Constants

Copper resistivity:

1.678E-8 Ω·m

Copper density:

8.94g/cm³

Iron density:

7.87g/cm³

Resin density:

1.36g/cm³