Clone of Clone of Clone of Clone of Clone of Clone of Clone of Clone of Clone of Clone of kierroskone | Online Design Tools for Locally Manufactured Small Wind Turbines

Submitted by Juntunenn on Sun, 29/11/2020 - 17:46

Duration:

00:00:21

Tabs

Results

Blade Rotor Outputs
Property	Value	Variable name
RPM at the cut-in wind speed (TSR)	258.758 RPM	n_cut_in
RPM at the nominal wind speed (TSR)	461.198 RPM	n_nom
Nominal tip speed ratio	5.26604	tsr_nom

Generator Rotor Outputs
Property	Value	Variable name
Rotor disk thickness	8 mm	hr
Magnet width-to-pole pitch ratio	0.699974	ai
Inner-to-outer magnet radius	0.844035	kd
Flux density in airgap	0.131577 T	Bmax
Flux density on magnet surface	0.178257 T	Bmg
First harmonic of flux density in airgap	0.127606 T	Bp
Flux per pole (Calculated)	0.00014275 Wb	Flux_pole
Magnets on a rotor disk	52	magnet_num
Distance between magnets	6.1559 mm	dist_magnet_Rin
Magnet mass	4160 g	MagnetMass
Magnet density	5 g/cm3	mag_density
Volume of a single magnet	8000 mm3	Vmag
Volume of all magnets	832000 mm3	VolumeMagnet
Remanent magnetic flux density	0.39 T	Br
Magnetic coercivity	227950 A/m	Hc
Maximum Energy Product	30 KJ/m³	BHmax
Outer diameter	513.325 mm	Dout
Average radius	236.468 mm	Ravg
Inner radius	216.468 mm	Rin
Outer radius	256.663 mm	Rout
Effective outer radius	256.468 mm	Rout_eff
Mass of rotor disks	26.0597 kgr	BackIronMass
Volume of rotor disks	3311.27 cm3	BackIronVolume
Maximum flux density in the magnet rotor disk	0.323843 T	SaturMAX
Is the magnet rotor disk saturated?	No	Saturation

Generator Stator Outputs
Property	Value	Variable name
Stator thickness	12 mm	tw
Number of phases	3	nphase
Number of coils per phase	13	q
Total number of coils in stator	39	coil_num
Number of turns per coil	23	Nc
Copper wire diameter	1.7 mm	dc
Number of wires at hand	1	No_wires_at_hand
Winding fill factor	0.5	kf
Copper wire cross-sectional area	2.27 mm2	sc
Copper wire cross-sectional area (Calculated)	2.01359 mm²	sc_theor
Copper wire cross-sectional area of a sinlge wire	2.27 mm²	sc_multi_wires
Copper wire diameter (Calculated)	1.60159 mm	dc_theor
Coil leg width	8.78868 mm	wc
Average length of coil turn	135.269 mm	lavg
Stator nominal temperature	40.7932 C°	tc_real
Stator surface area	927.29 cm²	stator_surface_area
Heat coefficient	0.106533	cq_real
Current density	4.43523 A	Jmax_real
Resistivity of copper at nominal temperature	1.82328E-8 Ohm.m	pt
Resistance of a single coil	0.0249892 Ohm	Rc
Phase resistance	0.324859 Ohm	Rphase
Phase inductance	0.000312039 H	Ls
Nagaoka constant	0.297575	Kn
Winding coefficient	0.95	kw
Volume of a single coil	14266 mm3	coil_volume
Weight of a single coil	68.6279 g	coil_weight_constr
Coil hole at Ravg	20 mm	coil_hole_Ravg
Coil hole at Rin	16.7929 mm	coil_hole_Rin_constr
Coil hole at Rout	23.2335 mm	coil_hole_Rout_constr
Coil mass for construction	2.74511 kgr	mcu_constr
EMF at the cut-in wind speed (Calculated)	20.528 V	EMF_cut_in
EMF at the nominal wind speed (Calculated)	35.9853 V	EMF_nom
Current at the nominal wind speed	10.068 A	Iac_nom
Terminal voltage at the nominal wind speed	30.5782 V	V_term_line
Nominal frequency	199.852 Hz	fnom
Generator power (Calculated)	923.581 W	Pnom
Copper losses (Calculated)	98.7872 W	Pcopper
Eddy current losses (Calculated)	32.6381 W	Peddy
Generator efficiency (Calculated)	0.847829	efficiency_real
AC Power at the rectifier (Calculated)	831.223 W	Pnom_rect
DC Power at the batteries (Calculated)	748.101 W	Pnom_dc

Generator Bearing Hub Outputs
Property	Value	Variable name
Number of bolts on hub	4	No_bolts_hub
Mass of bearing hub	3708.65 g	BearingHubMass
Rotational losses (Calculated)	34.3422 W	Prot

Costs, Mass and Volume
Property	Value	Variable name
Total generator cost	313.844 EUR	Totalcost
Total generator mass	35.5353 kgr	TotalMass
Total generator volume	11.1755 dm3	TotalVolume
Blade rotor mass	3.30317 kgr	blade_rotor_mass
Softwood density	500 kgr/m³	softwood_density
Cost of magnets	101.254 EUR	Magcost
Magnet shipping cost	50.2415 EUR	shippingcost
Copper mass	2.46237 kgr	mcu
Cost of copper	36.3445 EUR	coppercost
Resin mass	2.85325 kgr	resinmass
Cost of resin	39.4116 EUR	resincost
Resin volume	2097.98 cm3	ResinVolume
Total mass of one generator rotor	15.1099 kgr	TotalMassRotor
Cost of iron	32.0535 EUR	ironcost
Surface area of moulds	0.661498 m2	woodS
Total cost of moulds	104.781 EUR	woodcost

Output files

Octave/Matlab variable file:

simulation-6824.mat

Input parameters

Blade Rotor Inputs

Turbine radius:

1.20m

Aerodynamic coefficient:

0.30

Cut-in wind speed:

5.00m/s

Nominal wind speed:

11.00m/s

Cut-in TSR:

6.50

Design TSR:

4.10

Air density:

1.204kg/m³

Generator Rotor Inputs

AFPM rotor topology:

Double Rotor

Magnetic material:

Ferrite C8

Number of generator poles:

Magnet length:

40mm

Magnet width:

20mm

Magnet thickness:

10mm

Rotor disk thickness:

User Defined

Rotor disk thickness:

8mm

Mechanical clearance:

3.00mm

Generator Stator Inputs

Select coil type:

Keyhole

Winding fill factor:

User defined

Winding fill factor:

0.50

Stator thickness:

User defined

Stator thickness:

12mm

Current density:

5.00A/mm2

System Inputs

System voltage:

48.00V

Nominal voltage:

65.00V

Transmission cable losses:

10.00%

Rectifier losses:

10.00%

Financial

Copper price:

12.00€/kg

Iron price:

1.00€/kg

Resin price:

11.23€/kg

Plywood price:

17.60 €/m²

Simulation Inputs

Also run UserAFPM:

false

Constants

Copper resistivity:

1.678E-8 Ω·m

Copper density:

8.94g/cm³

Iron density:

7.87g/cm³

Resin density:

1.36g/cm³