Clone of Clone of na8 | Online Design Tools for Locally Manufactured Small Wind Turbines

Submitted by AHMEDNA8 on Wed, 11/11/2020 - 21:09

Duration:

00:00:39

Tabs

Results

Blade Rotor Outputs
Property	Value	Variable name
RPM at the cut-in wind speed (TSR)	113.998 RPM	n_cut_in
RPM at the nominal wind speed (TSR)	437.932 RPM	n_nom
Nominal tip speed ratio	11.2046	tsr_nom

Generator Rotor Outputs
Property	Value	Variable name
Rotor disk thickness	10 mm	hr
Magnet width-to-pole pitch ratio	0.232678	ai
Inner-to-outer magnet radius	0.907065	kd
Flux density in airgap	0.15421 T	Bmax
Flux density on magnet surface	0.178726 T	Bmg
First harmonic of flux density in airgap	0.0752001 T	Bp
Flux per pole (Calculated)	0.000178782 Wb	Flux_pole
Magnets on a rotor disk	24	magnet_num
Distance between magnets	77.2087 mm	dist_magnet_Rin
Magnet mass	2400 g	MagnetMass
Magnet density	5 g/cm3	mag_density
Volume of a single magnet	10000 mm3	Vmag
Volume of all magnets	480000 mm3	VolumeMagnet
Remanent magnetic flux density	0.39 T	Br
Magnetic coercivity	227950 A/m	Hc
Maximum Energy Product	30 KJ/m³	BHmax
Outer diameter	861.18 mm	Dout
Average radius	410.409 mm	Ravg
Inner radius	390.409 mm	Rin
Outer radius	430.59 mm	Rout
Effective outer radius	430.409 mm	Rout_eff
Mass of rotor disks	91.6817 kgr	BackIronMass
Volume of rotor disks	11649.5 cm3	BackIronVolume
Maximum flux density in the magnet rotor disk	0.271497 T	SaturMAX
Is the magnet rotor disk saturated?	No	Saturation

Generator Stator Outputs
Property	Value	Variable name
Stator thickness	15 mm	tw
Number of phases	3	nphase
Number of coils per phase	6	q
Total number of coils in stator	18	coil_num
Number of turns per coil	50	Nc
Copper wire diameter	1.6 mm	dc
Number of wires at hand	4	No_wires_at_hand
Winding fill factor	0.46	kf
Copper wire cross-sectional area	8.04 mm2	sc
Copper wire cross-sectional area (Calculated)	7.62844 mm²	sc_theor
Copper wire cross-sectional area of a sinlge wire	2.01 mm²	sc_multi_wires
Copper wire diameter (Calculated)	3.11733 mm	dc_theor
Coil leg width	58.8435 mm	wc
Average length of coil turn	284.752 mm	lavg
Stator nominal temperature	47.6806 C°	tc_real
Stator surface area	6032.09 cm²	stator_surface_area
Heat coefficient	0.143834	cq_real
Current density	4.74405 A	Jmax_real
Resistivity of copper at nominal temperature	1.87097E-8 Ohm.m	pt
Resistance of a single coil	0.033132 Ohm	Rc
Phase resistance	0.198792 Ohm	Rphase
Phase inductance	0.00109132 H	Ls
Nagaoka constant	0.134591	Kn
Winding coefficient	0.95	kw
Volume of a single coil	251337 mm3	coil_volume
Weight of a single coil	1064.3 g	coil_weight_constr
Coil hole at Ravg	25 mm	coil_hole_Ravg
Coil hole at Rin	18.0897 mm	coil_hole_Rin_constr
Coil hole at Rout	32.0465 mm	coil_hole_Rout_constr
Coil mass for construction	20.2217 kgr	mcu_constr
EMF at the cut-in wind speed (Calculated)	5.132 V	EMF_cut_in
EMF at the nominal wind speed (Calculated)	19.8176 V	EMF_nom
Current at the nominal wind speed	38.1422 A	Iac_nom
Terminal voltage at the nominal wind speed	11.2904 V	V_term_line
Nominal frequency	87.5864 Hz	fnom
Generator power (Calculated)	1291.92 W	Pnom
Copper losses (Calculated)	867.622 W	Pcopper
Eddy current losses (Calculated)	30.5519 W	Peddy
Generator efficiency (Calculated)	0.562283	efficiency_real
AC Power at the rectifier (Calculated)	1162.73 W	Pnom_rect
DC Power at the batteries (Calculated)	1046.46 W	Pnom_dc

Generator Bearing Hub Outputs
Property	Value	Variable name
Number of bolts on hub	5	No_bolts_hub
Mass of bearing hub	8344.46 g	BearingHubMass
Rotational losses (Calculated)	107.539 W	Prot

Costs, Mass and Volume
Property	Value	Variable name
Total generator cost	774.224 EUR	Totalcost
Total generator mass	121.371 kgr	TotalMass
Total generator volume	33.7836 dm3	TotalVolume
Blade rotor mass	20.3543 kgr	blade_rotor_mass
Softwood density	500 kgr/m³	softwood_density
Cost of magnets	53.4895 EUR	Magcost
Magnet shipping cost	28.9855 EUR	shippingcost
Copper mass	18.4206 kgr	mcu
Cost of copper	271.888 EUR	coppercost
Resin mass	8.86864 kgr	resinmass
Cost of resin	122.502 EUR	resincost
Resin volume	6521.06 cm3	ResinVolume
Total mass of one generator rotor	47.0408 kgr	TotalMassRotor
Cost of iron	112.768 EUR	ironcost
Surface area of moulds	1.34834 m2	woodS
Total cost of moulds	213.577 EUR	woodcost

Output files

Octave/Matlab variable file:

simulation-6563.mat

Input parameters

Blade Rotor Inputs

Turbine radius:

2.20m

Aerodynamic coefficient:

0.34

Cut-in wind speed:

3.00m/s

Nominal wind speed:

9.00m/s

Cut-in TSR:

8.75

Design TSR:

7.00

Air density:

1.204kg/m³

Generator Rotor Inputs

AFPM rotor topology:

Double Rotor

Magnetic material:

Ferrite C8

Number of generator poles:

Magnet length:

40mm

Magnet width:

25mm

Magnet thickness:

10mm

Rotor disk thickness:

Calculated

Mechanical clearance:

1.50mm

Generator Stator Inputs

Select coil type:

Keyhole

Winding fill factor:

Calculated

Stator thickness:

Calculated

Current density:

5.00A/mm2

System Inputs

System voltage:

12.00V

Nominal voltage:

24.00V

Transmission cable losses:

10.00%

Rectifier losses:

10.00%

Financial

Copper price:

12.00€/kg

Iron price:

1.00€/kg

Resin price:

11.23€/kg

Plywood price:

17.60 €/m²

Simulation Inputs

Also run UserAFPM:

false

Constants

Copper resistivity:

1.678E-8 Ω·m

Copper density:

8.94g/cm³

Iron density:

7.87g/cm³

Resin density:

1.36g/cm³