Clone of Clone of na8 | Online Design Tools for Locally Manufactured Small Wind Turbines

Submitted by AHMEDNA8 on Wed, 11/11/2020 - 17:31

Duration:

00:00:42

Tabs

Results

Blade Rotor Outputs
Property	Value	Variable name
RPM at the cut-in wind speed (TSR)	113.998 RPM	n_cut_in
RPM at the nominal wind speed (TSR)	344.309 RPM	n_nom
Nominal tip speed ratio	8.8092	tsr_nom

Generator Rotor Outputs
Property	Value	Variable name
Rotor disk thickness	10 mm	hr
Magnet width-to-pole pitch ratio	0.280817	ai
Inner-to-outer magnet radius	0.743625	kd
Flux density in airgap	0.553204 T	Bmax
Flux density on magnet surface	0.671772 T	Bmg
First harmonic of flux density in airgap	0.315873 T	Bp
Flux per pole (Calculated)	0.000842738 Wb	Flux_pole
Magnets on a rotor disk	12	magnet_num
Distance between magnets	50.9359 mm	dist_magnet_Rin
Magnet mass	2250 g	MagnetMass
Magnet density	7.5 g/cm3	mag_density
Volume of a single magnet	12500 mm3	Vmag
Volume of all magnets	300000 mm3	VolumeMagnet
Remanent magnetic flux density	1.35 T	Br
Magnetic coercivity	1041910 A/m	Hc
Maximum Energy Product	366 KJ/m³	BHmax
Outer diameter	390.854 mm	Dout
Average radius	170.027 mm	Ravg
Inner radius	145.027 mm	Rin
Outer radius	195.427 mm	Rout
Effective outer radius	195.027 mm	Rout_eff
Mass of rotor disks	18.8853 kgr	BackIronMass
Volume of rotor disks	2399.66 cm3	BackIronVolume
Maximum flux density in the magnet rotor disk	0.996611 T	SaturMAX
Is the magnet rotor disk saturated?	No	Saturation

Generator Stator Outputs
Property	Value	Variable name
Stator thickness	16 mm	tw
Number of phases	3	nphase
Number of coils per phase	3	q
Total number of coils in stator	9	coil_num
Number of turns per coil	169	Nc
Copper wire diameter	1.7 mm	dc
Number of wires at hand	1	No_wires_at_hand
Winding fill factor	0.52	kf
Copper wire cross-sectional area	2.27 mm2	sc
Copper wire cross-sectional area (Calculated)	2.02997 mm²	sc_theor
Copper wire cross-sectional area of a sinlge wire	2.27 mm²	sc_multi_wires
Copper wire diameter (Calculated)	1.60809 mm	dc_theor
Coil leg width	46.5705 mm	wc
Average length of coil turn	276.654 mm	lavg
Stator nominal temperature	68.1115 C°	tc_real
Stator surface area	2319.1 cm²	stator_surface_area
Heat coefficient	0.239244	cq_real
Current density	5.36555 A	Jmax_real
Resistivity of copper at nominal temperature	2.01762E-8 Ohm.m	pt
Resistance of a single coil	0.415563 Ohm	Rc
Phase resistance	1.24669 Ohm	Rphase
Phase inductance	0.00654731 H	Ls
Nagaoka constant	0.159741	Kn
Winding coefficient	0.95	kw
Volume of a single coil	206142 mm3	coil_volume
Weight of a single coil	960.054 g	coil_weight_constr
Coil hole at Ravg	25 mm	coil_hole_Ravg
Coil hole at Rin	7.606 mm	coil_hole_Rin_constr
Coil hole at Rout	42.4293 mm	coil_hole_Rout_constr
Coil mass for construction	9.60054 kgr	mcu_constr
EMF at the cut-in wind speed (Calculated)	20.528 V	EMF_cut_in
EMF at the nominal wind speed (Calculated)	62.0607 V	EMF_nom
Current at the nominal wind speed	12.1798 A	Iac_nom
Terminal voltage at the nominal wind speed	45.1616 V	V_term_line
Nominal frequency	34.4309 Hz	fnom
Generator power (Calculated)	1650.18 W	Pnom
Copper losses (Calculated)	554.83 W	Pcopper
Eddy current losses (Calculated)	11.5552 W	Peddy
Generator efficiency (Calculated)	0.733126	efficiency_real
AC Power at the rectifier (Calculated)	1485.16 W	Pnom_rect
DC Power at the batteries (Calculated)	1336.64 W	Pnom_dc

Generator Bearing Hub Outputs
Property	Value	Variable name
Number of bolts on hub	5	No_bolts_hub
Mass of bearing hub	8344.46 g	BearingHubMass
Rotational losses (Calculated)	34.3166 W	Prot

Costs, Mass and Volume
Property	Value	Variable name
Total generator cost	508.672 EUR	Totalcost
Total generator mass	33.777 kgr	TotalMass
Total generator volume	7.19897 dm3	TotalVolume
Blade rotor mass	20.3543 kgr	blade_rotor_mass
Softwood density	500 kgr/m³	softwood_density
Cost of magnets	227.135 EUR	Magcost
Magnet shipping cost	18.1159 EUR	shippingcost
Copper mass	8.53943 kgr	mcu
Cost of copper	126.042 EUR	coppercost
Resin mass	4.10233 kgr	resinmass
Cost of resin	56.665 EUR	resincost
Resin volume	3016.42 cm3	ResinVolume
Total mass of one generator rotor	10.5676 kgr	TotalMassRotor
Cost of iron	23.2289 EUR	ironcost
Surface area of moulds	0.477279 m2	woodS
Total cost of moulds	75.601 EUR	woodcost

Output files

Octave/Matlab variable file:

simulation-6559.mat

Input parameters

Blade Rotor Inputs

Turbine radius:

2.20m

Aerodynamic coefficient:

0.34

Cut-in wind speed:

3.00m/s

Nominal wind speed:

9.00m/s

Cut-in TSR:

8.75

Design TSR:

7.00

Air density:

1.204kg/m³

Generator Rotor Inputs

AFPM rotor topology:

Double Rotor

Magnetic material:

NdFeB N45

Number of generator poles:

Magnet length:

50mm

Magnet width:

25mm

Magnet thickness:

10mm

Rotor disk thickness:

Calculated

Mechanical clearance:

2.00mm

Generator Stator Inputs

Select coil type:

Keyhole

Winding fill factor:

Calculated

Stator thickness:

Calculated

Current density:

6.00A/mm2

System Inputs

System voltage:

48.00V

Nominal voltage:

96.00V

Transmission cable losses:

10.00%

Rectifier losses:

10.00%

Financial

Copper price:

12.00€/kg

Iron price:

1.00€/kg

Resin price:

11.23€/kg

Plywood price:

17.60 €/m²

Simulation Inputs

Also run UserAFPM:

false

Constants

Copper resistivity:

1.678E-8 Ω·m

Copper density:

8.94g/cm³

Iron density:

7.87g/cm³

Resin density:

1.36g/cm³