Clone of NA8 | Online Design Tools for Locally Manufactured Small Wind Turbines

Submitted by AHMEDNA8 on Fri, 23/10/2020 - 14:03

Duration:

00:00:33

Tabs

Results

Blade Rotor Outputs
Property	Value	Variable name
RPM at the cut-in wind speed (TSR)	208.997 RPM	n_cut_in
RPM at the nominal wind speed (TSR)	578.892 RPM	n_nom
Nominal tip speed ratio	8.07875	tsr_nom

Generator Rotor Outputs
Property	Value	Variable name
Rotor disk thickness	10 mm	hr
Magnet width-to-pole pitch ratio	0.427467	ai
Inner-to-outer magnet radius	0.497307	kd
Flux density in airgap	0.530125 T	Bmax
Flux density on magnet surface	0.620369 T	Bmg
First harmonic of flux density in airgap	0.406145 T	Bp
Flux per pole (Calculated)	0.00078731 Wb	Flux_pole
Magnets on a rotor disk	8	magnet_num
Distance between magnets	13.8491 mm	dist_magnet_Rin
Magnet mass	1200 g	MagnetMass
Magnet density	7.5 g/cm3	mag_density
Volume of a single magnet	10000 mm3	Vmag
Volume of all magnets	160000 mm3	VolumeMagnet
Remanent magnetic flux density	1.3 T	Br
Magnetic coercivity	1006580 A/m	Hc
Maximum Energy Product	342 KJ/m³	BHmax
Outer diameter	200.493 mm	Dout
Average radius	74.4642 mm	Ravg
Inner radius	49.4642 mm	Rin
Outer radius	100.247 mm	Rout
Effective outer radius	99.4642 mm	Rout_eff
Mass of rotor disks	4.96928 kgr	BackIronMass
Volume of rotor disks	631.421 cm3	BackIronVolume
Maximum flux density in the magnet rotor disk	0.886794 T	SaturMAX
Is the magnet rotor disk saturated?	No	Saturation

Generator Stator Outputs
Property	Value	Variable name
Stator thickness	15 mm	tw
Number of phases	3	nphase
Number of coils per phase	2	q
Total number of coils in stator	6	coil_num
Number of turns per coil	55	Nc
Copper wire diameter	1.5 mm	dc
Number of wires at hand	2	No_wires_at_hand
Winding fill factor	0.5	kf
Copper wire cross-sectional area	3.54 mm2	sc
Copper wire cross-sectional area (Calculated)	3.3411 mm²	sc_theor
Copper wire cross-sectional area of a sinlge wire	1.77 mm²	sc_multi_wires
Copper wire diameter (Calculated)	2.06305 mm	dc_theor
Coil leg width	26.2196 mm	wc
Average length of coil turn	224.878 mm	lavg
Stator nominal temperature	49.8997 C°	tc_real
Stator surface area	707.546 cm²	stator_surface_area
Heat coefficient	0.155188	cq_real
Current density	4.71907 A	Jmax_real
Resistivity of copper at nominal temperature	1.87687E-8 Ohm.m	pt
Resistance of a single coil	0.0655754 Ohm	Rc
Phase resistance	0.131151 Ohm	Rphase
Phase inductance	0.000420536 H	Ls
Nagaoka constant	0.206179	Kn
Winding coefficient	0.95	kw
Volume of a single coil	88443.2 mm3	coil_volume
Weight of a single coil	405.661 g	coil_weight_constr
Coil hole at Ravg	25 mm	coil_hole_Ravg
Coil hole at Rin	-1.14039 mm	coil_hole_Rin_constr
Coil hole at Rout	50.6554 mm	coil_hole_Rout_constr
Coil mass for construction	2.83963 kgr	mcu_constr
EMF at the cut-in wind speed (Calculated)	5.132 V	EMF_cut_in
EMF at the nominal wind speed (Calculated)	14.0998 V	EMF_nom
Current at the nominal wind speed	16.7055 A	Iac_nom
Terminal voltage at the nominal wind speed	11.2904 V	V_term_line
Nominal frequency	38.5928 Hz	fnom
Generator power (Calculated)	565.836 W	Pnom
Copper losses (Calculated)	109.803 W	Pcopper
Eddy current losses (Calculated)	15.1644 W	Peddy
Generator efficiency (Calculated)	0.801395	efficiency_real
AC Power at the rectifier (Calculated)	509.253 W	Pnom_rect
DC Power at the batteries (Calculated)	458.327 W	Pnom_dc

Generator Bearing Hub Outputs
Property	Value	Variable name
Number of bolts on hub	4	No_bolts_hub
Mass of bearing hub	3708.65 g	BearingHubMass
Rotational losses (Calculated)	15.2609 W	Prot

Costs, Mass and Volume
Property	Value	Variable name
Total generator cost	218.761 EUR	Totalcost
Total generator mass	10.046 kgr	TotalMass
Total generator volume	1.70484 dm3	TotalVolume
Blade rotor mass	3.30317 kgr	blade_rotor_mass
Softwood density	500 kgr/m³	softwood_density
Cost of magnets	117.198 EUR	Magcost
Magnet shipping cost	9.66184 EUR	shippingcost
Copper mass	2.34856 kgr	mcu
Cost of copper	34.6648 EUR	coppercost
Resin mass	1.52812 kgr	resinmass
Cost of resin	21.1077 EUR	resincost
Resin volume	1123.62 cm3	ResinVolume
Total mass of one generator rotor	3.08464 kgr	TotalMassRotor
Cost of iron	6.11222 EUR	ironcost
Surface area of moulds	0.250493 m2	woodS
Total cost of moulds	39.6782 EUR	woodcost

Output files

Octave/Matlab variable file:

simulation-6512.mat

Input parameters

Blade Rotor Inputs

Turbine radius:

1.20m

Aerodynamic coefficient:

0.35

Cut-in wind speed:

3.00m/s

Nominal wind speed:

9.00m/s

Cut-in TSR:

8.75

Design TSR:

7.00

Air density:

1.225kg/m³

Generator Rotor Inputs

AFPM rotor topology:

Double Rotor

Magnetic material:

NdFeB N42

Number of generator poles:

Magnet length:

50mm

Magnet width:

25mm

Magnet thickness:

8mm

Rotor disk thickness:

User Defined

Rotor disk thickness:

10mm

Mechanical clearance:

1.50mm

Generator Stator Inputs

Select coil type:

Keyhole

Winding fill factor:

Calculated

Stator thickness:

Calculated

Current density:

5.00A/mm2

System Inputs

System voltage:

12.00V

Nominal voltage:

24.00V

Transmission cable losses:

10.00%

Rectifier losses:

10.00%

Financial

Copper price:

12.00€/kg

Iron price:

1.00€/kg

Resin price:

11.23€/kg

Plywood price:

17.60 €/m²

Simulation Inputs

Also run UserAFPM:

true

Simulation step:

Current step:

RPM Step:

Mesh size:

Automesh

Constants

Copper resistivity:

1.678E-8 Ω·m

Copper density:

8.94g/cm³

Iron density:

7.87g/cm³

Resin density:

1.36g/cm³