Clone of TEST1 | Online Design Tools for Locally Manufactured Small Wind Turbines

Submitted by Rjcarvalho00 on Fri, 23/08/2019 - 20:11

Duration:

00:02:33

Tabs

Results

Blade Rotor Outputs
Property	Value	Variable name
RPM at the cut-in wind speed (TSR)	125.398 RPM	n_cut_in
RPM at the nominal wind speed (TSR)	1025160 RPM	n_nom
Nominal tip speed ratio	21460	tsr_nom

Generator Rotor Outputs
Property	Value	Variable name
Rotor disk thickness	10 mm	hr
Magnet width-to-pole pitch ratio	0.622871	ai
Inner-to-outer magnet radius	0.454488	kd
Flux density in airgap	0.0369689 T	Bmax
Flux density on magnet surface	0.471405 T	Bmg
First harmonic of flux density in airgap	0.0352293 T	Bp
Flux per pole (Calculated)	0.000670325 Wb	Flux_pole
Magnets on a rotor disk	8	magnet_num
Distance between magnets	0.1 mm	dist_magnet_Rin
Magnet mass	1656 g	MagnetMass
Magnet density	7.5 g/cm3	mag_density
Volume of a single magnet	13800 mm3	Vmag
Volume of all magnets	220800 mm3	VolumeMagnet
Remanent magnetic flux density	1.265 T	Br
Magnetic coercivity	982324 A/m	Hc
Maximum Energy Product	326 KJ/m³	BHmax
Outer diameter	171.296 mm	Dout
Average radius	61.3245 mm	Ravg
Inner radius	38.3245 mm	Rin
Outer radius	85.6482 mm	Rout
Effective outer radius	84.3245 mm	Rout_eff
Mass of rotor disks	1.81368 kgr	BackIronMass
Volume of rotor disks	230.455 cm3	BackIronVolume
Maximum flux density in the magnet rotor disk	0.913534 T	SaturMAX
Is the magnet rotor disk saturated?	No	Saturation

Generator Stator Outputs
Property	Value	Variable name
Stator thickness	73 mm	tw
Number of phases	3	nphase
Number of coils per phase	2	q
Total number of coils in stator	6	coil_num
Number of turns per coil	526	Nc
Copper wire diameter	0.71 mm	dc
Number of wires at hand	1	No_wires_at_hand
Winding fill factor	0.57	kf
Copper wire cross-sectional area	0.4 mm2	sc
Copper wire cross-sectional area (Calculated)	0.00300084 mm²	sc_theor
Copper wire cross-sectional area of a sinlge wire	0.4 mm²	sc_multi_wires
Copper wire diameter (Calculated)	0.0618282 mm	dc_theor
Coil leg width	5.05648 mm	wc
Average length of coil turn	167.877 mm	lavg
Stator nominal temperature	25709.7 C°	tc_real
Stator surface area	101.864 cm²	stator_surface_area
Heat coefficient	10.464	cq_real
Current density	0.0450125 A	Jmax_real
Resistivity of copper at nominal temperature	0.00248235 Ohm.m	pt
Resistance of a single coil	548000 Ohm	Rc
Phase resistance	1096000 Ohm	Rphase
Phase inductance	0.0147519 H	Ls
Nagaoka constant	0.690536	Kn
Winding coefficient	0.196221	kw
Volume of a single coil	61967.4 mm3	coil_volume
Weight of a single coil	316.974 g	coil_weight_constr
Coil hole at Ravg	30 mm	coil_hole_Ravg
Coil hole at Rin	30 mm	coil_hole_Rin_constr
Coil hole at Rout	30 mm	coil_hole_Rout_constr
Coil mass for construction	2.21882 kgr	mcu_constr
EMF at the cut-in wind speed (Calculated)	5.132 V	EMF_cut_in
EMF at the nominal wind speed (Calculated)	41994.5 V	EMF_nom
Current at the nominal wind speed	0.018005 A	Iac_nom
Terminal voltage at the nominal wind speed	5.6452 V	V_term_line
Nominal frequency	68344.1 Hz	fnom
Generator power (Calculated)	0.304926 W	Pnom
Copper losses (Calculated)	1065.91 W	Pcopper
Eddy current losses (Calculated)	1.9202E-5 W	Peddy
Generator efficiency (Calculated)	5.38325E-6	efficiency_real
AC Power at the rectifier (Calculated)	0.274433 W	Pnom_rect
DC Power at the batteries (Calculated)	0.24699 W	Pnom_dc

Generator Bearing Hub Outputs
Property	Value	Variable name
Number of bolts on hub	5	No_bolts_hub
Mass of bearing hub	8344.46 g	BearingHubMass
Rotational losses (Calculated)	55577.3 W	Prot

Costs, Mass and Volume
Property	Value	Variable name
Total generator cost	314.782 EUR	Totalcost
Total generator mass	12.2926 kgr	TotalMass
Total generator volume	2.21237 dm3	TotalVolume
Blade rotor mass	15.2925 kgr	blade_rotor_mass
Softwood density	500 kgr/m³	softwood_density
Cost of magnets	153.703 EUR	Magcost
Magnet shipping cost	13.3333 EUR	shippingcost
Copper mass	1.89464 kgr	mcu
Cost of copper	27.9649 EUR	coppercost
Resin mass	6.92827 kgr	resinmass
Cost of resin	95.6995 EUR	resincost
Resin volume	5094.32 cm3	ResinVolume
Total mass of one generator rotor	3.46968 kgr	TotalMassRotor
Cost of iron	2.23083 EUR	ironcost
Surface area of moulds	0.22212 m2	woodS
Total cost of moulds	35.1839 EUR	woodcost

Output files

Octave/Matlab variable file:

simulation-6133.mat

Input parameters

Blade Rotor Inputs

Turbine radius:

2.00m

Aerodynamic coefficient:

0.30

Cut-in wind speed:

3.00m/s

Nominal wind speed:

10.00m/s

Cut-in TSR:

8.75

Design TSR:

7.00

Air density:

1.204kg/m³

Generator Rotor Inputs

AFPM rotor topology:

Single Rotor

Magnetic material:

NdFeB N40

Number of generator poles:

Magnet length:

46mm

Magnet width:

30mm

Magnet thickness:

10mm

Rotor disk thickness:

Calculated

Mechanical clearance:

3.00mm

Generator Stator Inputs

Select coil type:

Rectangular

Winding fill factor:

Calculated

Current density:

6.00A/mm2

System Inputs

System voltage:

12.00V

Nominal voltage:

12.00V

Transmission cable losses:

10.00%

Rectifier losses:

10.00%

Financial

Copper price:

12.00€/kg

Iron price:

1.00€/kg

Resin price:

11.23€/kg

Plywood price:

17.60 €/m²

Simulation Inputs

Also run UserAFPM:

false

Constants

Copper resistivity:

1.678E-8 Ω·m

Copper density:

8.94g/cm³

Iron density:

7.87g/cm³

Resin density:

1.36g/cm³