Clone of 56v Hello less magnets | Online Design Tools for Locally Manufactured Small Wind Turbines

Submitted by noor.samir on Tue, 02/04/2019 - 16:37

Duration:

00:09:35

Tabs

Results

Blade Rotor Outputs
Property	Value	Variable name
RPM at the cut-in wind speed (TSR)	167.197 RPM	n_cut_in
RPM at the nominal wind speed (TSR)	261.889 RPM	n_nom
Nominal tip speed ratio	4.11166	tsr_nom
RPM at the cut-in wind speed (Flux Linkage)	155 RPM	cutin_RPM
Cut-in Voltage (Flux Linkage)	56 V	cutin_Voltage
Wind speed at cut-in RPM (Flux Linkage)	2.78114 m/s	cutin_Vw
Mechanical power (Torque)	1291.02 W	Pmech_Torque_x

Generator Rotor Outputs
Property	Value	Variable name
Rotor disk thickness	6 mm	hr
Magnet width-to-pole pitch ratio	0.51598	ai
Inner-to-outer magnet radius	0.897473	kd
Flux density in airgap	0.791246 T	Bmax
Flux density on magnet surface	0.792637 T	Bmg
First harmonic of flux density in airgap	0.657372 T	Bp
Flux per pole (Calculated)	0.000805248 Wb	Flux_pole
Magnets on a rotor disk	12	magnet_num
Distance between magnets	41.667 mm	dist_magnet_Rin
Magnet mass	1800 g	MagnetMass
Magnet density	7.5 g/cm3	mag_density
Volume of a single magnet	10000 mm3	Vmag
Volume of all magnets	240000 mm3	VolumeMagnet
Remanent magnetic flux density	1.45 T	Br
Magnetic coercivity	1120020 A/m	Hc
Maximum Energy Product	422 KJ/m³	BHmax
Outer diameter	393.333 mm	Dout
Average radius	185.071 mm	Ravg
Inner radius	175.071 mm	Rin
Outer radius	196.667 mm	Rout
Effective outer radius	195.071 mm	Rout_eff
Mass of rotor disks	11.4754 kgr	BackIronMass
Volume of rotor disks	1458.12 cm3	BackIronVolume
Maximum flux density in the magnet rotor disk	3.62117 T	SaturMAX
Is the magnet rotor disk saturated?	Yes	Saturation

Generator Stator Outputs
Property	Value	Variable name
Stator thickness	14 mm	tw
Number of phases	3	nphase
Number of coils per phase	3	q
Total number of coils in stator	9	coil_num
Number of turns per coil	141	Nc
Copper wire diameter	1.6 mm	dc
Number of wires at hand	1	No_wires_at_hand
Winding fill factor	0.52	kf
Copper wire cross-sectional area	2.01 mm2	sc
Copper wire cross-sectional area (Calculated)	1.88366 mm²	sc_theor
Copper wire cross-sectional area of a sinlge wire	2.01 mm²	sc_multi_wires
Copper wire diameter (Calculated)	1.54905 mm	dc_theor
Coil leg width	39.3192 mm	wc
Average length of coil turn	225.074 mm	lavg
Stator nominal temperature	64.7984 C°	tc_real
Stator surface area	1592.96 cm²	stator_surface_area
Heat coefficient	0.224974	cq_real
Current density	5.62286 A	Jmax_real
Resistivity of copper at nominal temperature	1.97441E-8 Ohm.m	pt
Resistance of a single coil	0.311736 Ohm	Rc
Phase resistance	0.935208 Ohm	Rphase
Phase inductance	0.00358902 H	Ls
Nagaoka constant	0.1663	Kn
Winding coefficient	0.95	kw
Volume of a single coil	123897 mm3	coil_volume
Weight of a single coil	578.357 g	coil_weight_constr
Coil hole at Ravg	50 mm	coil_hole_Ravg
Coil hole at Rin	42.9756 mm	coil_hole_Rin_constr
Coil hole at Rout	56.8438 mm	coil_hole_Rout_constr
Coil mass for construction	5.78357 kgr	mcu_constr
RMS flux linkage of phase A	0.0789693 Wb	FluxRmsA
RMS flux linkage of phase B	0.0782549 Wb	FluxRmsB
RMS flux linkage of phase C	0.0788001 Wb	FluxRmsC
EMF at the cut-in wind speed (Calculated)	23.9493 V	EMF_cut_in
EMF at the nominal wind speed (Calculated)	37.6319 V	EMF_nom
RMS of EMF of phase A (Flux Linkage)	38.8732 V	V_rmsA
RMS of EMF of phase B (Flux Linkage)	38.9328 V	V_rmsB
RMS of EMF of phase C (Flux Linkage)	38.906 V	V_rmsC
Current at the nominal wind speed	11.3019 A	Iac_nom
Terminal voltage at the nominal wind speed	26.3443 V	V_term_line
Nominal frequency	26.1889 Hz	fnom
Generator power (Calculated)	893.224 W	Pnom
Generator power (Torque)	917.535 W	PelN_Torque_x
Electromagnetic power (Torque)	1278.74 W	PHMN_Torque_x
Copper losses (Calculated)	358.373 W	Pcopper
Copper losses (Torque)	358.373 W	PcopperN_Torque_x
Eddy current losses (Torque)	2.83409 W	PeddyN_Torque_x
Generator efficiency (Torque)	0.710707	efftotalN_Torque_x
Generator efficiency (Calculated)	0.701927	efficiency_real
AC Power at the rectifier (Calculated)	803.902 W	Pnom_rect
AC Power at the rectifier (Torque)	825.781 W	PelN_Torque_x_rect
DC Power at the batteries (Calculated)	723.512 W	Pnom_dc
DC Power at the batteries (Torque)	743.203 W	PelN_Torque_x_dc

Generator Bearing Hub Outputs
Property	Value	Variable name
Number of bolts on hub	4	No_bolts_hub
Mass of bearing hub	3708.65 g	BearingHubMass
Rotational losses (Calculated)	12.275 W	Prot
Rotational losses (Torque)	12.275 W	ProtN_Torque_x

Costs, Mass and Volume
Property	Value	Variable name
Total generator cost	409.916 EUR	Totalcost
Total generator mass	21.0705 kgr	TotalMass
Total generator volume	5.83246 dm3	TotalVolume
Blade rotor mass	6.45151 kgr	blade_rotor_mass
Softwood density	500 kgr/m³	softwood_density
Cost of magnets	207.122 EUR	Magcost
Magnet shipping cost	14.4928 EUR	shippingcost
Copper mass	5.13241 kgr	mcu
Cost of copper	75.7544 EUR	coppercost
Resin mass	2.66275 kgr	resinmass
Cost of resin	36.7803 EUR	resincost
Resin volume	1957.9 cm3	ResinVolume
Total mass of one generator rotor	6.63769 kgr	TotalMassRotor
Cost of iron	14.1147 EUR	ironcost
Surface area of moulds	0.480711 m2	woodS
Total cost of moulds	76.1446 EUR	woodcost

Revolutions per minute (RPM)
0
261.889202

I_RMS (A)
0
11.30194

Output files

Octave/Matlab variable file:

simulation-6108.mat

Input parameters

Blade Rotor Inputs

Turbine radius:

1.50m

Aerodynamic coefficient:

0.30

Cut-in wind speed:

3.00m/s

Nominal wind speed:

10.00m/s

Cut-in TSR:

8.75

Design TSR:

6.00

Air density:

1.204kg/m³

Generator Rotor Inputs

AFPM rotor topology:

Double Rotor

Magnetic material:

NdFeB N52

Number of generator poles:

Magnet length:

20mm

Magnet width:

50mm

Magnet thickness:

10mm

Rotor disk thickness:

User Defined

Rotor disk thickness:

6mm

Mechanical clearance:

1.00mm

Generator Stator Inputs

Select coil type:

Keyhole

Winding fill factor:

Calculated

Stator thickness:

Calculated

Current density:

6.00A/mm2

System Inputs

System voltage:

56.00V

Nominal voltage:

56.00V

Transmission cable losses:

10.00%

Rectifier losses:

10.00%

Financial

Copper price:

12.00€/kg

Iron price:

1.00€/kg

Resin price:

11.23€/kg

Plywood price:

17.60 €/m²

Simulation Inputs

Also run UserAFPM:

true

Simulation step:

Current step:

RPM Step:

Mesh size:

Automesh

Constants

Copper resistivity:

1.678E-8 Ω·m

Copper density:

8.94g/cm³

Iron density:

7.87g/cm³

Resin density:

1.36g/cm³